cse7766.cpp

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#include "cse7766.h"
#include "esphome/core/log.h"
#include <cinttypes>
#include <iomanip>
#include <sstream>

namespace esphome {
namespace cse7766 {

static const char *const TAG = "cse7766";

void CSE7766Component::loop() {
  const uint32_t now = millis();
  if (now - this->last_transmission_ >= 500) {
    // last transmission too long ago. Reset RX index.
    this->raw_data_index_ = 0;
  }

  if (this->available() == 0) {
    return;
  }

  this->last_transmission_ = now;
  while (this->available() != 0) {
    this->read_byte(&this->raw_data_[this->raw_data_index_]);
    if (!this->check_byte_()) {
      this->raw_data_index_ = 0;
      this->status_set_warning();
      continue;
    }

    if (this->raw_data_index_ == 23) {
      this->parse_data_();
      this->status_clear_warning();
    }

    this->raw_data_index_ = (this->raw_data_index_ + 1) % 24;
  }
}
float CSE7766Component::get_setup_priority() const { return setup_priority::DATA; }

bool CSE7766Component::check_byte_() {
  uint8_t index = this->raw_data_index_;
  uint8_t byte = this->raw_data_[index];
  if (index == 0) {
    return !((byte != 0x55) && ((byte & 0xF0) != 0xF0) && (byte != 0xAA));
  }

  if (index == 1) {
    if (byte != 0x5A) {
      ESP_LOGV(TAG, "Invalid Header 2 Start: 0x%02X!", byte);
      return false;
    }
    return true;
  }

  if (index == 23) {
    uint8_t checksum = 0;
    for (uint8_t i = 2; i < 23; i++) {
      checksum += this->raw_data_[i];
    }

    if (checksum != this->raw_data_[23]) {
      ESP_LOGW(TAG, "Invalid checksum from CSE7766: 0x%02X != 0x%02X", checksum, this->raw_data_[23]);
      return false;
    }
    return true;
  }

  return true;
}
void CSE7766Component::parse_data_() {
#if ESPHOME_LOG_LEVEL >= ESPHOME_LOG_LEVEL_VERY_VERBOSE
  {
    std::stringstream ss;
    ss << "Raw data:" << std::hex << std::uppercase << std::setfill('0');
    for (uint8_t i = 0; i < 23; i++) {
      ss << ' ' << std::setw(2) << static_cast<unsigned>(this->raw_data_[i]);
    }
    ESP_LOGVV(TAG, "%s", ss.str().c_str());
  }
#endif

  // Parse header
  uint8_t header1 = this->raw_data_[0];

  if (header1 == 0xAA) {
    ESP_LOGE(TAG, "CSE7766 not calibrated!");
    return;
  }

  bool power_cycle_exceeds_range = false;
  if ((header1 & 0xF0) == 0xF0) {
    if (header1 & 0xD) {
      ESP_LOGE(TAG, "CSE7766 reports abnormal external circuit or chip damage: (0x%02X)", header1);
      if (header1 & (1 << 3)) {
        ESP_LOGE(TAG, "  Voltage cycle exceeds range.");
      }
      if (header1 & (1 << 2)) {
        ESP_LOGE(TAG, "  Current cycle exceeds range.");
      }
      if (header1 & (1 << 0)) {
        ESP_LOGE(TAG, "  Coefficient storage area is abnormal.");
      }

      // Datasheet: voltage or current cycle exceeding range means invalid values
      return;
    }

    power_cycle_exceeds_range = header1 & (1 << 1);
  }

  // Parse data frame
  uint32_t voltage_coeff = this->get_24_bit_uint_(2);
  uint32_t voltage_cycle = this->get_24_bit_uint_(5);
  uint32_t current_coeff = this->get_24_bit_uint_(8);
  uint32_t current_cycle = this->get_24_bit_uint_(11);
  uint32_t power_coeff = this->get_24_bit_uint_(14);
  uint32_t power_cycle = this->get_24_bit_uint_(17);
  uint8_t adj = this->raw_data_[20];
  uint16_t cf_pulses = (this->raw_data_[21] << 8) + this->raw_data_[22];

  bool have_power = adj & 0x10;
  bool have_current = adj & 0x20;
  bool have_voltage = adj & 0x40;

  float voltage = 0.0f;
  if (have_voltage) {
    voltage = voltage_coeff / float(voltage_cycle);
    if (this->voltage_sensor_ != nullptr) {
      this->voltage_sensor_->publish_state(voltage);
    }
  }

  float energy = 0.0;
  if (this->energy_sensor_ != nullptr) {
    if (this->cf_pulses_last_ == 0 && !this->energy_sensor_->has_state()) {
      this->cf_pulses_last_ = cf_pulses;
    }
    uint16_t cf_diff = cf_pulses - this->cf_pulses_last_;
    this->cf_pulses_total_ += cf_diff;
    this->cf_pulses_last_ = cf_pulses;
    energy = this->cf_pulses_total_ * float(power_coeff) / 1000000.0f / 3600.0f;
    this->energy_sensor_->publish_state(energy);
  }

  float power = 0.0f;
  if (power_cycle_exceeds_range) {
    // Datasheet: power cycle exceeding range means active power is 0
    have_power = true;
    if (this->power_sensor_ != nullptr) {
      this->power_sensor_->publish_state(0.0f);
    }
  } else if (have_power) {
    power = power_coeff / float(power_cycle);
    if (this->power_sensor_ != nullptr) {
      this->power_sensor_->publish_state(power);
    }
  }

  float current = 0.0f;
  float calculated_current = 0.0f;
  if (have_current) {
    // Assumption: if we don't have power measurement, then current is likely below 50mA
    if (have_power && voltage > 1.0f) {
      calculated_current = power / voltage;
    }
    // Datasheet: minimum measured current is 50mA
    if (calculated_current > 0.05f) {
      current = current_coeff / float(current_cycle);
    }
    if (this->current_sensor_ != nullptr) {
      this->current_sensor_->publish_state(current);
    }
  }

  if (have_voltage && have_current) {
    const float apparent_power = voltage * current;
    if (this->apparent_power_sensor_ != nullptr) {
      this->apparent_power_sensor_->publish_state(apparent_power);
    }
    if (have_power && this->reactive_power_sensor_ != nullptr) {
      const float reactive_power = apparent_power - power;
      if (reactive_power < 0.0f) {
        ESP_LOGD(TAG, "Impossible reactive power: %.4f is negative", reactive_power);
        this->reactive_power_sensor_->publish_state(0.0f);
      } else {
        this->reactive_power_sensor_->publish_state(reactive_power);
      }
    }
    if (this->power_factor_sensor_ != nullptr && (have_power || power_cycle_exceeds_range)) {
      float pf = NAN;
      if (apparent_power > 0) {
        pf = power / apparent_power;
        if (pf < 0 || pf > 1) {
          ESP_LOGD(TAG, "Impossible power factor: %.4f not in interval [0, 1]", pf);
          pf = NAN;
        }
      } else if (apparent_power == 0 && power == 0) {
        // No load, report ideal power factor
        pf = 1.0f;
      } else if (current == 0 && calculated_current <= 0.05f) {
        // Datasheet: minimum measured current is 50mA
        ESP_LOGV(TAG, "Can't calculate power factor (current below minimum for CSE7766)");
      } else {
        ESP_LOGW(TAG, "Can't calculate power factor from P = %.4f W, S = %.4f VA", power, apparent_power);
      }
      this->power_factor_sensor_->publish_state(pf);
    }
  }

#if ESPHOME_LOG_LEVEL >= ESPHOME_LOG_LEVEL_VERY_VERBOSE
  {
    std::stringstream ss;
    ss << "Parsed:";
    if (have_voltage) {
      ss << " V=" << voltage << "V";
    }
    if (have_current) {
      ss << " I=" << current * 1000.0f << "mA (~" << calculated_current * 1000.0f << "mA)";
    }
    if (have_power) {
      ss << " P=" << power << "W";
    }
    if (energy != 0.0f) {
      ss << " E=" << energy << "kWh (" << cf_pulses << ")";
    }
    ESP_LOGVV(TAG, "%s", ss.str().c_str());
  }
#endif
}

uint32_t CSE7766Component::get_24_bit_uint_(uint8_t start_index) {
  return (uint32_t(this->raw_data_[start_index]) << 16) | (uint32_t(this->raw_data_[start_index + 1]) << 8) |
         uint32_t(this->raw_data_[start_index + 2]);
}

void CSE7766Component::dump_config() {
  ESP_LOGCONFIG(TAG, "CSE7766:");
  LOG_SENSOR("  ", "Voltage", this->voltage_sensor_);
  LOG_SENSOR("  ", "Current", this->current_sensor_);
  LOG_SENSOR("  ", "Power", this->power_sensor_);
  LOG_SENSOR("  ", "Energy", this->energy_sensor_);
  LOG_SENSOR("  ", "Apparent Power", this->apparent_power_sensor_);
  LOG_SENSOR("  ", "Reactive Power", this->reactive_power_sensor_);
  LOG_SENSOR("  ", "Power Factor", this->power_factor_sensor_);
  this->check_uart_settings(4800, 1, uart::UART_CONFIG_PARITY_EVEN);
}

}  // namespace cse7766
}  // namespace esphome